Aerospace Parts Manufacturing | Custom Solution
Aerospace Interior & Prototype Manufacturing: ISO 9001 Certified Processes, 15-Day Mold Guarantee.
Critical Challenges in Aerospace Manufacturing
Aerospace parts manufacturing hides costly traps. CNC machining wastes 35% of pricey metals like titanium. 3D printed prototypes often fail certifications, delaying projects for months.
OEMs change designs constantly. Yesterday’s injection-molded cabin part needs new molds today. Rocket engine brackets require urgent redesigns. Most shops can’t handle both.
The worst pain? Using separate factories for metal, plastic, and composite parts manufacturing. Slight size mismatches cause assembly failures. One mistake can mean $2M recalls.
3 Must-Check Factors When Choosing an Aerospace Parts Manufacturer Online
End-to-End Aerospace Manufacturing Solutions
Managing separate suppliers for CNC aerospace components, 3D printed prototypes, and injection-molded parts.
- Single-source aerospace parts production from design to bulk orders
- Data-driven workflows (e.g., 3D scan → aerospace mold design → CNC tooling)
Live Aerospace Quality Assurance
Relying only on certificates for aerospace parts suppliers.
- Real-time CNC machining analytics (vibration, temperature)
- Raw material certs linked to aerospace-grade components
Aerospace-Grade Crisis Response
Delays in custom aerospace parts revisions.
- 4-hour responses for aerospace engineering changes
- Backup aerospace CNC machines for urgent orders
Why Many Aerospace Distributors Switch to TDB Tech
Automotive components manufacturing represents the largest share of TDBTec’s business across all industries over the past decade. We recognize the need for newer improved standards of performance, safety and efficiency in the automotive industry. This is why we continue to explore how our custom manufacturing solutions can help arrest the challenges of making vehicles and mobility components alike.
Aerospace Manufactuing Solutions For Recommended
Aerospace-Grade Rapid Prototyping
Transform CAD concepts into flight-testable prototypes within 72 hours using aerospace-grade polymers and metals.
- Startups iterating eVTOL propulsion systems.
- Satellite OEMs optimizing deployable antenna brackets
High-Volume Aerospace Molding
Produce 10k+ cabin components per batch with flame-retardant materials and IoT-enabled mold analytics.
- Startups iterating eVTOL propulsion systems.
- Avionics integrators requiring flame-retardant polymer housings
- Cabin interior designers testing ergonomic layouts
Aerospace Contract Manufacturing
Deliver certified flight hardware from design to delivery with digital thread compliance and buffer stock
- NewSpace ventures scaling satellite constellations
- Legacy aerospace firms outsourcing non-core assemblies
- Defense primes needing ITAR-compliant production
Aerospace Parts Manufacturing List
The manufacturing means mainly include:
- Injection Molding Service
- Mold Making Service
- CNC Machining Service
- Die Casting Service
TDB Tech provides a variety of manufacturing processes for aerospace industry parts, the most common of which include injection molding (requiring molds), CNC machining, 3D printing, and die casting.
Notes: Due to the NDA signed with our clients on most projects, we are only able to select and display the appearances of a few products from the aerospace industry after obtaining consent through communication with our clients.
Aerospace Structural Components
Airplane structural components
| Process: | CNC Machining |
| Materials: | Steel |
| Finishes: | Polishing B-2 |
| Tolerance: | ±0.001″ |
Airplane structural components
| Process: | CNC Machining |
| Materials: | Steel |
| Finishes: | Polishing B-2 |
| Tolerance: | ±0.001″ |
Aerospace Interior Parts
Airplane seat back screen frame
| Process: | Mold Making, Injection Molding |
| Materials: | ABS |
| Finishes: | Painting |
| Tolerance: | ±0.005″ |
Airplane seat back screen frame
| Process: | Mold Making, Injection Molding |
| Materials: | ABS |
| Finishes: | Painting |
| Tolerance: | ±0.005″ |
Electronics and Control Systems
Drone remote control shell
| Process: | Mold Making, Injection Molding |
| Materials: | PC+PBT |
| Finishes: | None |
| Tolerance: | ±0.005″ |
Toy flying machine control shell
| Process: | Mold Making, Injection Molding |
| Materials: | PC |
| Finishes: | Mold Texturing |
| Tolerance: | ±0.005″ |
Why TDB Tech Becomes Your Silent Partner
Safety and Quality
We mitigate aerospace manufacturing risks through real-time CNC process monitoring and blockchain-tracked aerospace-grade materials. Every flight-critical component can meet your requirements without exception.
Shorter Leadtimes
Leverage our in-house rapid prototyping (72-hour 3D printed prototypes) and backup CNC capacity to compress aerospace production cycles by 40%, even during OEM design surges.
DFM Analysis
Our aerospace design optimization combines topology simulation and tolerance stacking analysis. This not only eliminates mold flow defects but also reduces composite part costs by up to 35%.
Improved Outcomes
Decades of aerospace CNC machining and injection molding expertise translate into lightweight components with 30% higher fatigue life, validated by wind tunnel testing and FEA reports.
Finishing Options
From Ra 0.4μm CNC polishing for titanium actuators to UL94-compliant mold textures, we deliver aerospace surface finishes that outperform anodizing/painting requirements.
How to start a aerospace parts making project
1. Send CAD files (STEP/IGES preferred)
2. Get DFM analysis within 24hr
3. Parts making with various processes
4. Receive inspection reports and shipment
Craft Precision with a Click
Materials For the Aviation Components
TDB Tech utilizes aerospace-grade metals, polymers, and composites for CNC machining, injection molding, and 3D printing. We manufacture flight-critical components from titanium engine mounts to fireproof cabin systems. Rapid prototypes employ ULTEM milling-grade plastics, guaranteeing prototype specs match production requirements. Material transformations are precision-controlled from raw stock to certified parts.
Every project delivers complete material traceability (mill certs, AMS/SAE compliance) with client-specified sourcing. When you designate suppliers like Solvay for polymers or Toray for alloys, we source exact compounds for avionics/satellite components—substitutions prohibited. Each batch undergoes metallurgical validation and polymer chromatography testing, enforcing zero tolerance for specification deviations.
Titanium
Aluminum
Inconel
PEEK
ULTEM
Carbon Fiber
Stainless Steel
ABS
Nylon
Tool Steels
Copper
PC/ABS
Surface Treatment For Aerospace Parts Manufacturing
The surface treatment of aerospace parts varies according to the different properties of plastics and metals. In the absence of specific client requirements, we typically employ a high-gloss finish as the default surface treatment method. Common surface treatment techniques used by TDB Tech for aerospace components include
Inside Our Aerospace Manufacturing Ecosystem
5-axis CNC machines crafting titanium wing fittings to ±0.005mm, IoT-enabled injection presses molding 500k+ flame-resistant cabin panels annually, and EOS metal 3D printers qualifying flight hardware. Every tool is ISO calibrated for aerospace traceability.
Aerospace Manufacturing FAQ
What’s the minimum order quantity (MOQ) for aircraft parts?
No MOQ. Zero.
We make 1 prototype or 50,000+ production parts with the same strict checks:
Test every 10th CNC-machined bracket
X-ray scan 3D printed titanium housings
Full material certs even for 5-piece orders
Need 200 test units before mass production? We handle it.
Can I get free design feedback before ordering?
We focus on making your designs manufacturable.
While we don’t create new designs, our engineers will:
Run free DFM analysis on your CAD files
Suggest cost-saving design tweaks in 8 hours
Flag potential mold flow issues or CNC tooling conflicts
Upload your design. Get actionable fixes. No sales pressure.
How long to make cabin interior injection molds?
Standard: 18 days. Emergency: 12 days.
Timeline depends on:
Mold complexity (slides/actions add 3-5 days)
Material choice (steel H13 vs. aluminum molds)
Cert needs (FAR 25.853 fire-proof textures)
Pro tip: Use our rapid tooling service to save 6 days.
Can you 3D print flight-ready aerospace parts?
Yes. We print certified flight hardware.
Metal 3D printing: Inconel 718 turbine ducts (MIL-STD-810G tested)
High-temp resins: PEEK sensor mounts (pass 260°C cabin heat)
Post-processing: CNC-machined mating surfaces (±0.01mm)
All parts include material traceability docs.
How to ensure CNC part accuracy for wing components?
Triple-check precision:
Machine with 5-axis CNC (±0.005mm tolerance)
Measure with CMM probes (100+ inspection points)
Match to your GD&T callouts (ASME Y14.5 standard)
We’ll send full inspection videos before shipping.
What if I need both CNC and molded parts?
One-stop assembly-ready kits.
CNC aluminum mounts + molded PEEK insulators
3D printed jigs + die-cast EMI shields
All parts use shared CAD data — guaranteed fit
No juggling suppliers. No tolerance gaps.